AAC All Aluminum Conductor 95mm2 Low Resistance Bare Stranded Line for Overhead Utility Power Lines

AAC All Aluminum Conductor 95mm2 Low Resistance Bare Stranded Line for Overhead Utility Power Lines

This AAC (All Aluminum Conductor) is a bare stranded cable manufactured from electrical-grade aluminum wires, concentrically layered without a steel core or reinforcing member. The 95mm² nominal cross-section offers a balance of current-carrying capacity and mechanical strength for overhead utility power lines. Because the conductor is entirely aluminum, it resists atmospheric corrosion through a natural oxide film and avoids the magnetic losses associated with steel-reinforced designs. The cable is supplied uninsulated for direct mounting on insulators and line hardware, making it suitable for short to medium span distribution circuits where lightweight construction and low electrical resistance are priorities.

Specification

 
Features

• High purity material: Made of electrolytic aluminum (EC Grade) with a purity of over 99.7%, the material is homogeneous and pure.
• Excellent conductivity: Among all commonly used overhead conductors, AAC has the highest conductivity (about 61% IACS) and the lowest resistance, making it an ideal choice for achieving efficient power transmission and reducing line losses.
• Lightweight: The low density of aluminum makes AAC one of the lightest overhead conductors, effectively reducing the mechanical load on towers.
• Low loss transmission: With high conductivity, its line loss and heat generation are lower than other alloys or composite wires when transmitting the same current, resulting in significant energy-saving effects.
• Good flexibility and ease of installation: The wire is soft, making it easy to lay out, bend, and install in the field. It can adapt to complex wiring paths, saving construction time and labor costs.
• Sufficient mechanical strength: For conventional spans and medium and low voltage distribution lines, their mechanical strength fully meets the design requirements, and their performance is stable and reliable.

Application

1. Overhead Utility Distribution Lines
   Used as a bare conductor on pole lines supplying residential, commercial, and light industrial loads at medium voltage levels.

2. Short to Medium Span Circuits
   Selected where the mechanical strength of all-aluminum construction is sufficient for the span length and loading conditions.

3. Substation Jumper and Bus Connections
   Applied for internal connections within substation yards and transformer bays, where low resistance and easy handling are advantageous.

4. Rural Electrification Feeders
   Installed along agricultural and remote routes where lightweight conductors simplify installation and reduce structural demands.

5. Temporary Overhead Power Lines
   Deployed on construction sites and emergency restoration projects, where the absence of a steel core allows quick cutting, splicing, and termination.

Packing & Delivery
Wooden drums with dimater 1.1m, 1.2m, 1.6m, 1.8m and 2.2m etc.

Aluminium conductors are commonly wound onto wooden or steel reels, which provide protection during transport and handling.

According to customers request.

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Customers Visit

At our factory, we take pride in fostering strong relationships with our international clients. Foreign customers visited our facility to gain firsthand experience of our production processes and quality standards. During their visit, they were impressed by our state-of-the-art manufacturing capabilities, commitment to quality, and the dedication of our skilled workforce.

All wires and cables are produced in strict accordance with EC, SAA CCC, ISO, ASTM, DIN, VED, JIS and other standard. As one manufacturer, here we can also provide customized services for various special types of cables according to customer needs.
We always adheres to the enterprise spirit of "quality wins customers, reputation creates benefits", and sincerely welcomes friends from all over the world to visit our company and cooperate.

FAQs

1. Are you a trading company or a manufacturer?      We are a direct manufacturer. Welcome to visit our factory at any time!
2. What are your payment terms?     Usually T/T 30% deposit, with the remaining 70% balance paid before delivery.
3. What is the lead time?    Approximately is 7 to15 days.
4. Can you show me pictures of my order?    Certainly. We will send you photos during production and packaging.
5. Can I get the exact price for different specifications?    Please provide your detailed requirements, including specifications and length. Due to the wide range of specifications and fluctuating copper prices, prices are subject to change. Thank you for your understanding

Why Choose Us

1. Standard-Aligned Manufacturing
   Our AAC conductors are produced to applicable overhead conductor standards, with routine verification of stranding geometry, conductor resistance, and surface quality.

2. Traceable Material Sourcing
   Electrical-grade aluminum rod is sourced from qualified suppliers, with material certificates retained for each production batch to support quality verification.

3. Technical Application Support
   Our engineering team assists with conductor selection, sag-tension assessment, and hardware compatibility based on your specific overhead line design parameters.

4. Flexible Supply and Packaging
   We supply AAC conductors in various nominal cross-sections including 95mm², with drum lengths and packaging arranged to suit project logistics and site handling.

5. Complete Compliance Documentation
   Each shipment is accompanied by test certificates, dimensional records, and material traceability documents to support project verification and quality assurance.